After spending countless hours cooking with both Smithey and Butter Pat Industries cast iron skillets, I’ve gathered enough insights to help you make an informed decision.
Both brands represent premium American-made cookware, but they cater to different cooking philosophies and budgets. Through extensive testing in my kitchen, I’ll share which brand delivers better value, performance, and overall cooking experience for your culinary adventures.
Comparison Table
Feature | Smithey | Butter Pat Industries |
---|---|---|
Price Range | $150-$300 | $200-$400 |
Manufacturing | Charleston, SC | Massachusetts |
Surface Finish | Machine polished | Hand polished |
Handle Design | Traditional curved | Ergonomic straight |
Cooking Surface | Smooth | Ultra-smooth |
Seasoning | Grapeseed oil | Organic flax oil |
Weight | Medium-heavy | Heavy |
Heat Retention | Excellent | Superior |
Availability | Readily available | Limited production |
My Experience With Smithey
My journey with Smithey began two years ago when I purchased their 10-inch skillet.

The first thing that struck me was the exceptional build quality and the beautiful packaging that made unboxing feel like a special occasion.
The seasoning process was surprisingly straightforward, and within a few cooking sessions, I noticed the pan developing a natural non-stick surface.
I’ve used this skillet for everything from searing steaks to baking cornbread, and it consistently delivers restaurant-quality results.
What impressed me most was how evenly the pan heated, eliminating those frustrating hot spots that plague cheaper cast iron. The handle stayed relatively cool during stovetop cooking, though I still recommend using a towel for longer cooking sessions.
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Pros Of Smithey
• Exceptional Value Proposition: Smithey offers premium quality at a more accessible price point compared to other artisan cast iron brands. You’re getting handcrafted American-made cookware without the extreme premium pricing that often accompanies boutique manufacturers.
• Consistent Quality Control: Every Smithey pan I’ve encountered maintains the same high standards. The manufacturing process appears well-refined, resulting in minimal variation between individual pieces. This consistency gives buyers confidence in their purchase.
• Superior Heat Distribution: The thermal properties of Smithey pans excel at eliminating hot spots. I’ve tested this extensively by heating the pan with flour, and the browning pattern remained remarkably even across the entire cooking surface.
• Thoughtful Design Elements: The handle curvature provides a natural grip that feels comfortable during extended cooking sessions. The pour spouts are positioned perfectly for clean, controlled pouring without drips running down the exterior.
• Excellent Customer Service: When I had questions about seasoning maintenance, their customer support team provided detailed, helpful responses within 24 hours. They clearly understand their product and care about customer satisfaction.
• Smooth Factory Finish: Unlike traditional cast iron that requires extensive seasoning to develop smoothness, Smithey pans arrive with a machine-polished surface that accelerates the non-stick development process significantly.
• Versatile Cooking Performance: I’ve successfully used my Smithey for searing, braising, baking, and even deep-frying. The pan transitions seamlessly between stovetop and oven cooking methods.
• Beautiful Aesthetics: The clean, modern appearance makes these pans suitable for serving directly at the table. The branding is subtle and elegant without being ostentatious.
Cons Of Smithey

• Limited Handle Heat Resistance: During high-heat searing sessions, the handle becomes uncomfortably hot faster than expected. While this is common with cast iron, some competitors offer better heat dissipation in the handle area.
• Initial Seasoning Maintenance: Despite the factory seasoning, achieving optimal non-stick performance requires several cooking sessions and careful maintenance. New users might find this learning process frustrating initially.
• Weight Considerations: While not the heaviest cast iron available, Smithey pans still require significant arm strength for comfortable manipulation, especially the larger sizes. This could be challenging for some users with mobility limitations.
• Price Point Accessibility: Although more affordable than ultra-premium brands, Smithey still represents a significant investment compared to mass-market alternatives. Budget-conscious consumers might find the cost prohibitive.
• Seasoning Durability Issues: I’ve noticed that the factory seasoning can chip or wear off more easily than expected, particularly around the rim area where metal utensils frequently contact the surface.
• Size Limitations: The available size range, while adequate, doesn’t match the variety offered by some established manufacturers. Specialty sizes or shapes are notably absent from their current lineup.
• Heat Retention Characteristics: While good, the heat retention doesn’t quite match the performance of thicker, heavier cast iron alternatives. Food stays warm but not as long as I’d prefer for serving situations.
• Availability Fluctuations: Popular sizes occasionally go out of stock, creating wait times that can be frustrating when you need a replacement or want to expand your collection.
My Experience With Butter Pat Industries
My Butter Pat experience came later when I managed to snag one of their limited-release skillets. The wait was worth it – the craftsmanship immediately felt superior to anything I’d previously owned.
The hand-polished surface was incredibly smooth, almost mirror-like, which translated to exceptional food release even during the break-in period. I noticed that proteins like eggs and fish required less oil compared to my Smithey pan.
However, the weight difference was noticeable. The Butter Pat skillet felt substantially heavier, which made maneuvering it more challenging, especially when transferring from stovetop to oven.
Pros Of Butter Pat Industries

• Unmatched Surface Smoothness: The hand-polished finish creates an incredibly smooth cooking surface that rivals the best vintage cast iron. Food release is exceptional even during the initial seasoning period, making cooking more enjoyable from day one.
• Superior Craftsmanship Quality: Every detail reflects meticulous attention to quality. From the perfectly balanced weight distribution to the flawless surface finish, these pans represent the pinnacle of American cast iron manufacturing.
• Exceptional Heat Retention: The thickness and density of Butter Pat pans provide outstanding heat retention properties. Food stays warmer longer, and the thermal mass helps maintain consistent cooking temperatures throughout the process.
• Ergonomic Handle Design: The straight handle design provides better leverage and control compared to traditional curved handles. This becomes particularly noticeable when lifting heavy pans or maneuvering them in tight spaces.
• Premium Seasoning Quality: The organic flax oil seasoning creates a durable, naturally non-stick surface that improves dramatically with use. The initial coating feels more robust than typical factory seasonings.
• Limited Production Exclusivity: The small-batch manufacturing approach ensures exceptional quality control and creates a sense of exclusivity that appeals to serious cooking enthusiasts.
• Outstanding Customer Support: The company provides personalized service that reflects their commitment to customer satisfaction. They offer detailed care instructions and stand behind their products completely.
• Heritage Manufacturing Methods: The combination of traditional techniques with modern precision creates pans that honor cast iron heritage while incorporating contemporary improvements.
Cons Of Butter Pat Industries
• Prohibitive Pricing Structure: The cost places these pans firmly in luxury territory, making them inaccessible to many home cooks. The investment is substantial and may not be justified for casual cooking needs.
• Extremely Limited Availability: The small production runs mean that desired sizes are frequently out of stock. Getting the specific pan you want often requires patience and persistent checking of their website.
• Substantial Weight Burden: These pans are significantly heavier than alternatives, which can make handling challenging during cooking and cleaning. The weight factor becomes more pronounced with larger sizes.
• Extended Break-in Period: While the surface is smooth, developing optimal seasoning still requires time and proper technique. Rushing the process can lead to disappointing initial performance.
• Maintenance Requirements: The premium finish requires more careful maintenance to preserve the surface quality. Casual users might find the care requirements more demanding than expected.
• Limited Size Selection: The product range is more restricted than mass-market manufacturers. Specialty sizes or unique shapes are generally not available, limiting versatility for specific cooking needs.
• Shipping Considerations: The weight and value of these pans result in expensive shipping costs and require careful packaging, adding to the overall investment required.
• Replacement Difficulty: If damage occurs, finding replacement pieces can be challenging due to limited production schedules. This creates potential long-term availability concerns for users who depend on specific sizes.
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Frequently Asked Questions (FAQ)
Butter Pat Industries continues operating but produces pans in very limited quantities. Their small-batch approach means long wait times and frequent stock shortages, making their products difficult to obtain.
For premium cast iron, Butter Pat Industries offers superior craftsmanship while Smithey provides excellent quality at a more accessible price point. Lodge remains the best budget option for beginners.
Smithey offers superior surface finish, better heat distribution, and more refined aesthetics compared to Lodge. However, Lodge provides better value for budget-conscious buyers and has wider availability.
Smithey matches the smooth surface of quality vintage pieces while offering modern manufacturing consistency. Vintage cast iron may have superior heat retention but lacks the reliability of contemporary quality control.
Conclusion
After extensive testing, I recommend Smithey for most home cooks seeking premium cast iron without extreme costs. You’ll get excellent performance, beautiful aesthetics, and reliable availability at a more reasonable investment.
Choose Butter Pat Industries only if you’re a serious cooking enthusiast who values absolute top-tier craftsmanship and doesn’t mind the higher cost and limited availability. The performance difference, while noticeable, may not justify the substantial price premium for most users.